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Influence of Diffusion Time on Steel-Aluminum Solid to Liquid Bonding Interfacial Structure

Peng ZHANG , Yunhui DU , Shuming XING , Lizhong ZHANG , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

The bonding of steel plate to aluminum liquid was conducted using rapid solidification.The influence of diffusion time on interfacial structure was studied. The results showed that under the condition of 750ºC for the temperature of aluminum liquid and 200ºC for the preheat temperature of steel plate, when diffusion time was shorter than 4.3 s, there was only Fe-Al solid solution at the interface. When diffusion time was longer than 4.3 s, Fe-Al compound began to form at the interface. The relationships between diffusion time t and thickness of Fe-Al compound layer H are H=-9.72+2.62t-0.08t2 (4.3 s[t[15 s) and H=2.79+0.647t-0.033t2 (t>15 s).

关键词: Diffusion , null , null

Semi-solid Pressing Bonding Strength between Steel and Cu-graphite Composite

Peng ZHANG , Yunhui DU , Hanwu LIU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

The pressing bonding of steel plate with QTi3.5-3.5graphite slurry was studied. The relationship among preheating temperature of steel plate, preheating temperature of dies, solid fraction of QTi3.5-3.5graphite slurry, and interfacial shear strength of bonding plate could be established with artificial neural networks perfectly. This model could be optimized with a genetic algorithm. The results show that the optimum bonding parameters are: 618℃ for preheating temperature of steel plate, 526℃ for preheating temperature of dies and 46.2% for solid fraction of QTi3.5-3.5graphite slurry, and the largest interfacial shear strength of bonding plate is 128.3 MPa.

关键词: Steel-mushy QTi3.5-3.5graphite bonding , null , null

Preparation QT3.5-3.5 graphite lubricant material with semi-solid casting technology

Peng ZHANG , Yunhui DU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

For the first time, the distribution of graphite particles in QTi3.5-3.5 graphite ingot was studied by using semi-solid casting technology. The results show that: the relationship between solid fraction and stirring temperature of QTi3.5-3.5 graphite slurry is y=759.4-0.711x (where y is solid fraction, x is stirring temperature). With the increasing of solid fraction of QTi3.5-3.5 graphite slurry, the agglomeration of graphite particles in ingot reduces gradually. The condition to prepare QTi3.5-3.5 graphite lubricant material with even distribution of graphite particles is that the solid fraction of QTi3.5-3.5 graphite slurry is larger than 40%.

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Influence of Solid Fraction on Structure of QTi3.5-15/Graghite Slurry

Peng ZHANG , Yunhui DU , Hanwu LIU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

The electromagnetic-mechanical stirring technology was used to prepare QTi3.5-15/graghite slurry. The distribution of graphite particles in QTi3.5-15/graghite slurry was studied using cold quenching method. The results show that solid fraction of QTi3.5-15/graphite slurry increases with the decreasing of stirring temperature. There is a linear relationship between solid fraction and stirring temperature. With the increasing of solid fraction, the distribution of graphite particles in slurry becomes uniform gradually. When the solid fraction is larger than 45%, the rising of graphite particles in slurry can be restricted, and QTi3.5-15/graghite slurry with uniform distribution of graphite particles can be prepared.

关键词: null , null , null

Influence of solid fraction on gravity segregation of Sn in A1-20Sn alloy casting

Peng ZHANG , Yunhui DU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

The influence of solid fraction of AL-20Sn alloy mushy on gravity segregation of Sn in casting was studied and, the relationship between solid fraction and the temperature of alloy mushy and that between solid fraction of alloy mushy and size of Sn particle in ingot were determined. The results show that the relationship between solid fraction and the temperature of alloy mushy was f(s)=1683-4.86t+0.0035t(2). The extent of gravity segregation of Sn in casting reduced gradually with the increasing of solid fraction of alloy mushy. When solid fraction of alloy mushy was larger than 40%, the gravity segregation of Sn in casting could be removed basically, and the relationship between solid fraction of alloy mushy and size of Sn particle in ingot was s=-0.64f(s)+70.8.

关键词:

Effect of Relative Reduction on Property of Steel-Mushy Cu-Graphite Composite

Peng ZHANG , Yunhui DU , Hanwu LIU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

The rolling treatment of steel-mushy QTi3.5-3.5 graphite composite was conducted under different relative reduction at room temperature. The effect of room-temperature rolling on interfacial mechanical property of steel-mushy QTi3.5-3.5 graphite composite was studied and the relationship between interfacial shear strength and relative reduction was established. The results show that, for steel-mushy QTi3.5-3.5 graphite composite, which consists of 1.2 mm-thick 08Al steel plate and 2.8 mm-thick QTi3.5-3.5 graphite layer, there is a nonlinear relationship between interfacial shear strength and relative reduction in graphite layer. When relative reduction is smaller than 1.1%, interfacial shear strength increases with increasing the relative reduction. When relative reduction is larger than 1.1%, interfacial shear strength decreases with increasing the relative reduction. When relative reduction is 1.1%, the largest interfacial shear strength of 145.2 MPa can be obtained.

关键词: Rolling , null , null , null

Influence of Rolling Treatment on Interfacial Shear Strength of Steel-mushy Al-7graphite Bonding Plate

Peng ZHANG , Yunhui DU , Hanwu LIU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

At room temperature, the rolling treatment of steel-mushy Al-7graphite bonding plate was carried out under different relative reduction. The influence of rolling on interfacial mechanical property of this bonding plate was studied. The results show that, for steel-mushy Al-7graphite bonding plate which is made up of 1.2 mm in thickness 08Al steel plate and 2.0 mm in thickness Al-7graphite layer, there is a nonlinear relationship between interfacial shear strength of bonding plate and relative reduction of rolling. When relative reduction of rolling is smaller than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate increases gradually. When relative reduction of rolling is bigger than 2.59%, with the increasing of relative reduction, interfacial shear strength of bonding plate decreases continuously. When relative reduction of rolling is 2.59%, the largest interfacial shear strength 77.0 MPa can be obtained.

关键词: Rolling treatment , null , null

Study on steel-mushy Al-20Sn alloy bonding

Peng ZHANG , Yunhui DU , Daben ZENG , Jianzhong CUI , Limin BA

材料科学技术(英)

Steel-mushy Al-20Sn alloy bonding was studied for the first time. The relationship model about preheat temperature of steel plate, solid fraction of Al-20Sn alloy mushy, rolling speed and interfacial shear strength of bonding plate could be established by artificial neural networks perfectly. This model could be optimized with a genetic algorithm. The optimum bonding parameters were: 505℃ for preheat temperature of steel plate, 34.3% for solid fraction of Al-20Sn alloy mushy and 10 mm/s for rolling speed, and the largest interfacial shear strength of bonding plate was 71.2 MPa.

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